{"id":10723,"date":"2019-08-13T09:42:41","date_gmt":"2019-08-13T07:42:41","guid":{"rendered":"https:\/\/www.brasseriedeslegendes.be\/fabrication\/"},"modified":"2022-01-17T09:23:08","modified_gmt":"2022-01-17T08:23:08","slug":"manufacture","status":"publish","type":"page","link":"https:\/\/www.brasseriedeslegendes.be\/en\/manufacture\/","title":{"rendered":"Manufacture"},"content":{"rendered":"<div class=\"wpb-content-wrapper\" id=\"wpb-content-root\"><p>[vc_row full_width=&#8221;stretch_row&#8221; content_placement=&#8221;middle&#8221; css=&#8221;.vc_custom_1565689377538{padding-top: 200px !important;padding-bottom: 200px !important;background-image: url(https:\/\/www.brasseriedeslegendes.be\/wp-content\/uploads\/2019\/08\/bdl-empa.jpg?id=596) !important;background-position: center !important;background-repeat: no-repeat !important;background-size: cover !important;}&#8221;][vc_column width=&#8221;1\/6&#8243;][\/vc_column][vc_column width=&#8221;2\/3&#8243;][vc_column_text]<\/p>\n<h1 class=\"p1\" style=\"text-align: center;\"><span class=\"s1\" style=\"color: #ffffff;\"><b>The Brasserie des L\u00e9gendes: at the crossroads of history, family passion, modern techniques and human and ecological values<\/b><\/span><\/h1>\n<p>[\/vc_column_text][\/vc_column][vc_column width=&#8221;1\/6&#8243;][\/vc_column][\/vc_row][vc_row css=&#8221;.vc_custom_1565086765836{padding-top: 50px !important;}&#8221;][vc_column]<div id=\"ins-heading-6aa45a46720e7\" class=\"inv-section-heading-wrapper text-center position-relative bdl-title-main  vc_custom_1639406036053\"><div class=\"inv-section-heading-title padding-15px-bottom\"><h2 style=\"color: #3b3838\"  class=\"ins-section-heading-title-inner no-margin  default\">A traditional, natural and qualitative brewing process<\/h2><\/div><\/div><script type=\"text\/javascript\">\n\t\t(function(jQuery) {jQuery(\"head\").append(\"<style>#ins-heading-6aa45a46720e7 .ins-section-heading-title-inner {font-size: 34px; line-height:44px;}<\/style>\")\n\t\t\t\t\t})(jQuery);\n\t\t\t\t\t\t<\/script>[vc_row_inner][vc_column_inner width=&#8221;1\/6&#8243;][\/vc_column_inner][vc_column_inner width=&#8221;2\/3&#8243;][vc_column_text]<\/p>\n<p class=\"p1\" style=\"text-align: center;\"><span class=\"s1\">At the Brasserie des L\u00e9gendes, we brew <b>characterful, 100% natural beers<\/b>. Because of our complete control over the production chain, starting with growing our own barley at <\/span><span class=\"s2\">\u201cBeauregard\u201d, our family farm<\/span><span class=\"s1\">, we are able to select ingredients that follow strict criteria for quality and sustainable development. <\/span><\/p>\n<p class=\"p1\" style=\"text-align: center;\"><span class=\"s1\">We work using traditional methods, combined with modern, efficient production machinery.<\/span><\/p>\n<p>[\/vc_column_text][\/vc_column_inner][vc_column_inner width=&#8221;1\/6&#8243;][\/vc_column_inner][\/vc_row_inner][\/vc_column][\/vc_row][vc_row full_width=&#8221;stretch_row_content&#8221; equal_height=&#8221;yes&#8221; content_placement=&#8221;middle&#8221; css=&#8221;.vc_custom_1565683637436{margin-top: 50px !important;background-color: #ffffff !important;}&#8221;][vc_column width=&#8221;1\/2&#8243; css=&#8221;.vc_custom_1565682910021{background-image: url(https:\/\/staging.brasseriedeslegendes.be\/wp-content\/uploads\/2019\/08\/bdl-ingredients.jpg?id=552) !important;background-position: center !important;background-repeat: no-repeat !important;background-size: cover !important;}&#8221;][\/vc_column][vc_column width=&#8221;1\/2&#8243; css=&#8221;.vc_custom_1565682953714{padding-top: 35px !important;padding-right: 35px !important;padding-bottom: 35px !important;padding-left: 35px !important;}&#8221;][vc_column_text]<\/p>\n<h3 class=\"p1\" style=\"text-align: center;\"><span class=\"s1\" style=\"color: #85714d;\"><b>Natural, high-quality ingredients<\/b><\/span><\/h3>\n<p>[\/vc_column_text][vc_column_text]<\/p>\n<p class=\"p1\"><span class=\"s1\">The <b>ingredients<\/b> we use are:<\/span><\/p>\n<ul class=\"ul1\">\n<li class=\"li1\"><span class=\"s1\"><span class=\"s1\"><b>Water<\/b>: It makes up 95% of our beer.\u00a0We use pure water, rich in minerals and very low in nitrates. The quality of the water is crucial, because it affects how the beer tastes.<\/span><\/span><\/li>\n<li class=\"li1\"><span class=\"s1\"><span class=\"s1\"><b>Malt<\/b>: We grow barley at our family farm. It is then germinated and dried at the maltings. From the malt come the sugars for fermentation, and other raw materials that give body and consistency to the beer. Special malts &#8211; roasted, caramelised and smoked &#8211; are used to give the beer particular colours or flavours.<\/span><\/span><\/li>\n<li class=\"li1\"><span class=\"s1\"><span class=\"s1\"><b>The hop<\/b> is a perennial climbing plant that is trained up taut trellis wires. Only the flower is used, giving the beer its bitterness and some characteristic flavours. Our hops mainly come from the Poperinge region in Belgium, with some from Slovenia for a quality variety that is not grown in Belgian hop gardens. Hops have a natural bactericidal action which extends storage time.<\/span><\/span><\/li>\n<li class=\"li1\"><span class=\"s1\">And finally <b>yeast<\/b>: this microscopic single-cell fungus transforms the wort into alcohol during fermentation. It also gives pleasant flavours to the beer, and carbonates it naturally during secondary fermentation in the bottle.<\/span><\/li>\n<\/ul>\n<p>[\/vc_column_text][\/vc_column][\/vc_row][vc_row css=&#8221;.vc_custom_1565688043988{margin-top: 75px !important;margin-bottom: 50px !important;}&#8221;][vc_column]<div id=\"ins-heading-6aa45a4672118\" class=\"inv-section-heading-wrapper text-center position-relative bdl-title-main  vc_custom_1639406167572\"><div class=\"inv-section-heading-title padding-15px-bottom\"><h2 style=\"color: #3b3838\"  class=\"ins-section-heading-title-inner no-margin  default\">The production stages, from brewing to bottling<\/h2><\/div><\/div><script type=\"text\/javascript\">\n\t\t(function(jQuery) {jQuery(\"head\").append(\"<style>#ins-heading-6aa45a4672118 .ins-section-heading-title-inner {font-size: 34px; line-height:44px;}<\/style>\")\n\t\t\t\t\t})(jQuery);\n\t\t\t\t\t\t<\/script>[vc_tta_pageable no_fill_content_area=&#8221;1&#8243; active_section=&#8221;1&#8243; pagination_style=&#8221;flat-square&#8221; pagination_color=&#8221;black&#8221; css=&#8221;.vc_custom_1565686552368{padding-top: 25px !important;}&#8221; el_class=&#8221;pag-prod&#8221;][vc_tta_section title=&#8221;L\u2019emp\u00e2tage\/brassage&#8221; tab_id=&#8221;empatage-brassage&#8221;][vc_column_text]<\/p>\n<h2 style=\"text-align: center; font-size: 5em;\">1\u00b0<\/h2>\n<h4 class=\"p1\" style=\"text-align: center;\"><span class=\"s1\"><b>Mashing\/brewing<\/b><\/span><\/h4>\n<p class=\"p1\"><span class=\"s1\"><br \/>\nDuring this process, which lasts for two hours, the crushed malt is mixed with hot water in the mash tun to form a thick soup called the mash. With gradual additions of hot water (at 90\u00b0C), various temperature levels are reached, thus activating different families of enzymes. They transform the starch contained in the malt grains into sugars.\u00a0<\/span><\/p>\n<p>[\/vc_column_text][vc_row_inner][vc_column_inner width=&#8221;1\/2&#8243;][\/vc_column_inner][vc_column_inner width=&#8221;1\/2&#8243;][vc_column_text]<\/p>\n<p style=\"text-align: right;\"><a href=\"https:\/\/www.brasseriedeslegendes.be\/en\/manufacture\/#filtration\">Next step &gt;<\/a><\/p>\n<p>[\/vc_column_text][\/vc_column_inner][\/vc_row_inner][\/vc_tta_section][vc_tta_section title=&#8221;La filtration&#8221; tab_id=&#8221;filtration&#8221;][vc_column_text]<\/p>\n<h2 style=\"text-align: center; font-size: 5em;\">2\u00b0<\/h2>\n<h4 class=\"p1\" style=\"text-align: center;\"><span class=\"s1\"><b>Filtration <\/b><\/span><\/h4>\n<p class=\"p1\"><span class=\"s1\"><br \/>\nThis process also lasts for two hours. After transferring the mash into the filtration tank, using a bottom filter, the sweetened wort is transferred to the brewing kettle. The grain husks or &#8220;spent grains&#8221; are rinsed in hot water so as to extract as much as possible of the sugars produced during brewing. The spent grains are then spread over the fields or composted.<\/span><\/p>\n<p>[\/vc_column_text][vc_row_inner][vc_column_inner width=&#8221;1\/2&#8243;][vc_column_text]<\/p>\n<p style=\"text-align: left;\"><a href=\"#empatage-brassage\">&lt; Previous step<\/a><\/p>\n<p>[\/vc_column_text][\/vc_column_inner][vc_column_inner width=&#8221;1\/2&#8243;][vc_column_text]<\/p>\n<p style=\"text-align: right;\"><a href=\"#ebulition\">Next step &gt; <\/a><\/p>\n<p>[\/vc_column_text][\/vc_column_inner][\/vc_row_inner][\/vc_tta_section][vc_tta_section title=&#8221;L&#8217;\u00e9bulition&#8221; tab_id=&#8221;ebulition&#8221;][vc_column_text]<\/p>\n<h2 style=\"text-align: center; font-size: 5em;\">3\u00b0<\/h2>\n<h4 class=\"p1\" style=\"text-align: center;\"><span class=\"s1\"><b>Boiling<\/b><\/span><\/h4>\n<p class=\"p1\"><span class=\"s1\"><br \/>\nThe sweetened wort is sterilised and concentrated by heating it in the brewing kettle. We then add various varieties of hops to give the wort its aromas.<\/span><\/p>\n<p>[\/vc_column_text][vc_row_inner][vc_column_inner width=&#8221;1\/2&#8243;][vc_column_text]<\/p>\n<p style=\"text-align: left;\"><a href=\"#filtration\">&lt; Previous step<\/a><\/p>\n<p>[\/vc_column_text][\/vc_column_inner][vc_column_inner width=&#8221;1\/2&#8243;][vc_column_text]<\/p>\n<p style=\"text-align: right;\"><a href=\"#decantation\">Next step &gt;<\/a><\/p>\n<p>[\/vc_column_text][\/vc_column_inner][\/vc_row_inner][\/vc_tta_section][vc_tta_section title=&#8221;La d\u00e9cantation&#8221; tab_id=&#8221;decantation&#8221;][vc_column_text]<\/p>\n<h2 style=\"text-align: center; font-size: 5em;\">4\u00b0<\/h2>\n<h4 class=\"p1\" style=\"text-align: center;\"><span class=\"s1\"><b>Settling<\/b><\/span><\/h4>\n<p class=\"p1\"><span class=\"s1\">\u00a0<\/span><\/p>\n<p class=\"p1\"><span class=\"s1\">From this stage on, all processes are carried out using sterilised tanks and machinery, because it is important that the wort is not contaminated with bacteria.<\/span><\/p>\n<p class=\"p1\"><span class=\"s1\">Various solids formed during boiling are removed in the settling tank.<\/span><\/p>\n<p class=\"p1\"><span class=\"s1\">\u00a0<\/span><\/p>\n<p>[\/vc_column_text][vc_row_inner][vc_column_inner width=&#8221;1\/2&#8243;][vc_column_text]<\/p>\n<p style=\"text-align: left;\"><a href=\"#ebulition\">&lt; Previous step<\/a><\/p>\n<p>[\/vc_column_text][\/vc_column_inner][vc_column_inner width=&#8221;1\/2&#8243;][vc_column_text]<\/p>\n<p style=\"text-align: right;\"><a href=\"#refroidissement\">Next step &gt;<\/a><\/p>\n<p>[\/vc_column_text][\/vc_column_inner][\/vc_row_inner][\/vc_tta_section][vc_tta_section title=&#8221;Le refroidissement&#8221; tab_id=&#8221;refroidissement&#8221;][vc_column_text]<\/p>\n<h2 style=\"text-align: center; font-size: 5em;\">5\u00b0<\/h2>\n<h4 class=\"p1\" style=\"text-align: center;\"><span class=\"s1\"><b>Cooling<\/b><\/span><\/h4>\n<p class=\"p1\"><span class=\"s1\"><br \/>\nThe wort must then be cooled to a temperature of 20\u00b0C in a plate heat exchanger. The boiling wort circulates inside stainless steel plates that are cooled by a counter-flow of cold water. The water heated in this process is then used for mashing during another brew.<br \/>\n<\/span><\/p>\n<p>[\/vc_column_text][vc_row_inner][vc_column_inner width=&#8221;1\/2&#8243;][vc_column_text]<\/p>\n<p style=\"text-align: left;\"><a href=\"#decantation\">&lt; Previous step<\/a><\/p>\n<p>[\/vc_column_text][\/vc_column_inner][vc_column_inner width=&#8221;1\/2&#8243;][vc_column_text]<\/p>\n<p style=\"text-align: right;\"><a href=\"#fermentation\">Next step &gt;<\/a><\/p>\n<p>[\/vc_column_text][\/vc_column_inner][\/vc_row_inner][\/vc_tta_section][vc_tta_section title=&#8221;La fermentation&#8221; tab_id=&#8221;fermentation&#8221;][vc_column_text]<\/p>\n<h2 style=\"text-align: center; font-size: 5em;\">6\u00b0<\/h2>\n<h4 class=\"p1\" style=\"text-align: center;\"><span class=\"s1\"><b>Fermentation <\/b><\/span><\/h4>\n<p class=\"p1\"><span class=\"s1\"><br \/>\nFermentation takes place in fermentation tanks. Our own yeast (\u201cGouyasse\u201d yeast in Ath and \u201cQuintine\u201d in Ellezelles) is added to the cooled wort. First of all it multiplies; then it transforms the wort\u2019s fermentable sugars into alcohol and carbon dioxide.<br \/>\nFermentation lasts for 7 days, during which a series of typical flavours are produced. The wort is now beer, but it is not yet sparkling.<br \/>\nFermentation produces heat. This is recovered to heat our &#8220;warm rooms&#8221; and offices. This represents a significant amount of energy recovery.<\/span><\/p>\n<p>[\/vc_column_text][vc_row_inner][vc_column_inner width=&#8221;1\/2&#8243;][vc_column_text]<\/p>\n<p style=\"text-align: left;\"><a href=\"#refroidissement\">&lt; Previous step<\/a><\/p>\n<p>[\/vc_column_text][\/vc_column_inner][vc_column_inner width=&#8221;1\/2&#8243;][vc_column_text]<\/p>\n<p style=\"text-align: right;\"><a href=\"#garde\">Next step &gt;<\/a><\/p>\n<p>[\/vc_column_text][\/vc_column_inner][\/vc_row_inner][\/vc_tta_section][vc_tta_section title=&#8221;La garde&#8221; tab_id=&#8221;garde&#8221;][vc_column_text]<\/p>\n<h2 style=\"text-align: center; font-size: 5em;\">7\u00b0<\/h2>\n<h4 class=\"p1\" style=\"text-align: center;\"><span class=\"s1\"><b> Conditioning <\/b><\/span><\/h4>\n<p class=\"p1\"><span class=\"s1\"><br \/>\nThe beer is then cooled, in the same tank, to between 4\u00b0C and 8\u00b0C depending on the type of beer. The yeast can be decanted. The beer remains in this tank for 15 to 20 days. Conditioning makes the beer more stable, and gives it a minimum 2-year shelf life.\u00a0<\/span><\/p>\n<p>[\/vc_column_text][vc_row_inner][vc_column_inner width=&#8221;1\/2&#8243;][vc_column_text]<\/p>\n<p style=\"text-align: left;\"><a href=\"#fermentation\">&lt; Previous step<\/a><\/p>\n<p>[\/vc_column_text][\/vc_column_inner][vc_column_inner width=&#8221;1\/2&#8243;][vc_column_text]<\/p>\n<p style=\"text-align: right;\"><a href=\"#mise-en-bouteille-fut\">Next step &gt;<\/a><\/p>\n<p>[\/vc_column_text][\/vc_column_inner][\/vc_row_inner][\/vc_tta_section][vc_tta_section title=&#8221;La mise en bouteille ou en f\u00fbt&#8221; tab_id=&#8221;mise-en-bouteille-fut&#8221;][vc_column_text]<\/p>\n<h2 style=\"text-align: center; font-size: 5em;\">8\u00b0<\/h2>\n<h4 class=\"p1\" style=\"text-align: center;\"><span class=\"s1\"><b>Bottling or barrelling<\/b><\/span><\/h4>\n<p class=\"p1\"><span class=\"s1\">\u00a0<\/span><\/p>\n<p class=\"p1\"><span class=\"s1\">\u00a0In the racking tank, we add a precise quantity of <b>yeast<\/b> and <b>sugar<\/b> to the beer before bottling, allowing secondary fermentation in the bottle.<\/span><\/p>\n<p class=\"p1\"><span class=\"s1\">The bottles pass, step by step, through the whole <b>racking line<\/b>: washing the racks, washing the bottles inside and out, filling and capping or self-closing with flip tops, labelling (a batch number is automatically printed on each bottle or box to ensure the traceability of our products).<\/span><\/p>\n<p class=\"p1\"><span class=\"s1\">The capacity of our production lines is 12,000 bottles per hour. We currently do bottling 2 to 3 days per week.<\/span><\/p>\n<p class=\"p1\"><span class=\"s1\">Our multipurpose machines can handle a wide range of formats:<\/span><\/p>\n<ul class=\"ul1\">\n<li class=\"li1\"><span class=\"s1\">They can fit caps, stoppers and flip tops<\/span><\/li>\n<li class=\"li1\"><span class=\"s1\"> They accept all formats and sizes of bottles and crates throughout the racking line.<\/span><\/li>\n<\/ul>\n<p class=\"p1\"><span class=\"s1\">\u00a0<\/span><\/p>\n<p>[\/vc_column_text][vc_row_inner][vc_column_inner width=&#8221;1\/2&#8243;][vc_column_text]<\/p>\n<p style=\"text-align: left;\"><a href=\"#garde\">&lt; Previous step<\/a><\/p>\n<p>[\/vc_column_text][\/vc_column_inner][vc_column_inner width=&#8221;1\/2&#8243;][vc_column_text]<\/p>\n<p style=\"text-align: right;\"><a href=\"#refermentation\">Next step &gt;<\/a><\/p>\n<p>[\/vc_column_text][\/vc_column_inner][\/vc_row_inner][\/vc_tta_section][vc_tta_section title=&#8221;Refermentation en bouteille&#8221; tab_id=&#8221;refermentation&#8221;][vc_column_text]<\/p>\n<h2 style=\"text-align: center; font-size: 5em;\">9\u00b0<\/h2>\n<h4 class=\"p1\" style=\"text-align: center;\"><span class=\"s1\"><b>Secondary fermentation in the bottle<\/b><\/span><\/h4>\n<p class=\"p1\"><span class=\"s1\">\u00a0<\/span><\/p>\n<p class=\"p1\"><span class=\"s1\">During secondary fermentation, the yeast <b>transforms the sugar into alcohol<\/b> and produces CO2. The bottles are kept in one of our &#8220;warm rooms&#8221; at 25\u00b0C. The CO2 produced is captured inside the bottle and provides our beers with their natural sparkle.<\/span><\/p>\n<p class=\"p1\"><span class=\"s1\">\u00a0<\/span><\/p>\n<p>[\/vc_column_text][vc_row_inner][vc_column_inner width=&#8221;1\/2&#8243;][vc_column_text]<\/p>\n<p style=\"text-align: left;\"><a href=\"#mise-en-bouteille-fut\">&lt; Previous step<\/a><\/p>\n<p>[\/vc_column_text][\/vc_column_inner][vc_column_inner width=&#8221;1\/2&#8243;][\/vc_column_inner][\/vc_row_inner][\/vc_tta_section][\/vc_tta_pageable][\/vc_column][\/vc_row]<\/p>\n<\/div>","protected":false},"excerpt":{"rendered":"<p>[vc_row full_width=&#8221;stretch_row&#8221; content_placement=&#8221;middle&#8221; css=&#8221;.vc_custom_1565689377538{padding-top: 200px !important;padding-bottom: 200px !important;background-image: url(https:\/\/www.brasseriedeslegendes.be\/wp-content\/uploads\/2019\/08\/bdl-empa.jpg?id=596) !important;background-position: center !important;background-repeat: no-repeat !important;background-size: cover !important;}&#8221;][vc_column width=&#8221;1\/6&#8243;][\/vc_column][vc_column width=&#8221;2\/3&#8243;][vc_column_text] The Brasserie des L\u00e9gendes: at the crossroads [&hellip;]<\/p>\n","protected":false},"author":3,"featured_media":0,"parent":0,"menu_order":0,"comment_status":"closed","ping_status":"closed","template":"","meta":{"_acf_changed":false,"footnotes":""},"class_list":["post-10723","page","type-page","status-publish","hentry"],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v28.4 - 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